
Specifications
- Unit is Constructed on 6” Channel Frame with 5” Channel Crossmembers
- ¼” Floor Plate
Hose Storage Tubes Mounted in Frame to Store 40’ of Steam Hose
Burner Features:
- Ray Burner Size 3-P Oilfired Burner With Full Proportioning
4,200,000 BTU - Input
Hydraulic Driven Internal Combustion and Atomizing Air Blower - Direct Fire Ignition
- Low Water Flow Shut Down Switch
- Low Combustion Air Shut Down Switch
Heat Exchanger:
- 58 – 1 1/2” SA106 Grade B Seamless Tubing,
The Heat Exchanger is constructed to ASME Section I Specifications and Stamped with the “S”
Symbol. - The Heat Exchanger is registered with the National Board.
- Data Reports will be Furnished.
Burner Chamber:
- 3/16” Steel Plate Outer Walls
- Two Layers of Ceramic Fiber Insulation Attached to the Walls Rated @
1700 degrees Per Layer. - Insulated Burner Chamber
- Top
Fuel Storage Tank:
300-Gallon Fuel Storage Tank – Constructed of 3/16” Steel Plate
Tank Fully Baffled with 3/16” x 6” Plate - 3” Fill Neck with Ladder Access on Right Side
- Shut-Off Valves and In-Line Filter Located on Driver’s Side for Easy Access and Maintenance.
Control Panel:
- Water Tight Control Panel with Full Viewing Plexi-Glass Window
- Fireye Flame Monitoring Burner Safety System
- Watlow Series 93 Temperature Controller to Monitor Outlet Temperature
- High Temperature Shutdown Switch
- Nema 4 Stainless Steel “J” Type Thermocouple with Stainless Steel Thermo-Well
- Main Power Switch With Indicator Light
- Ignition Switch with Indicator Light
- Work Light Switches with Indicator Lights
- Control Panel Light Switch with Indicator Light
- Coil Outlet Pressure Gauge
- Hydraulic System Pressure Gauges
All Controls and Valves Will be Labeled Appropriately
Water Feed Pump:
- Cat Triplex Model 623 Boiler Feed Pump Rated @ 6 Gallons Per Minute
@ 1200 PSI which Supplies Water to the Heat Exchanger - The pump is Self-Lubricating and Requires Minimal Maintenance
- Coil Pressure Safety Switch to Shut Down Burner System
Manifold System:
- Insulated 1 ½” SA 106 Grade B Seamless Tubing
- Two High Pressure Block Valves on Inlet and Outlet Side of Heat Exchanger (Required by ASME Section I Code)
- One High Pressure Check Valve on Inlet Side of Heat Exchanger (Required by ASME Code Section I)
- One ASME Certified Steam/Water Separator
- One Steam Trap with Automatic Purge Valve
- One Steam Discharge Valve
- One Steam Throttle Valve
- One Compressed Air Valve
- One Tank Return Valve
- One ASME Certified Boiler Relief Valve (Set @ 200 PSI)
Blow Down and Drain Ports
Manifold Will Be Built to ASME Section I and Boiler Code Requirements
Hydraulic System:
- 80 Gallon Hydraulic Reservoir with Cleanouts on each end
- Level Indicator/Temperature Gauge Combination Mounted in Tank for Hydraulic Fluid Monitoring
- Hydraulic Filters and Shut Off Valves Mounted on Passenger Side for Easy Access and Maintenance
- Parker Hydraulic Pump
- Parker Hydraulic Motor to Drive Feed Pump
- Cross Series 40 Hydraulic Motor to Drive Burner Blower
- Brand ¾” Flow Valves to Control Feed Pump Speed and Blower
- Two Wire Hydraulic Hose on All Pressure Lines with Crimped Ends
- One Wire Hydraulic Hose on All Return Lines with Crimped Ends
- Muncie PTO Attached to Truck Transmission to Drive Hydraulic Pump
Water Storage Tank:
- 535 Gallon Water Storage Tank
- Tank is Constructed of ½” Polyethylene Material To Prevent Corrosion
- Inline Strainer on Tank Suction to Prevent Trash from Getting into Feed Pump
- 2” Fill Line with Brass Ball Valve
12” Manway Opening on Top of Tank
Miscellaneous:
- 1750 Watt Inverter to Supply 110 V.A.C. Power to Burner System
- Three Large Toolboxes Mounted Around Unit
- Four Work lights Mounted Around Unit for Night Operation
- Epoxy Sealed Rubber Grommet Mounted LED Tail Lights and Clearance Lights
- Sealed Wiring Harness for Lights
- Back-up Temperature Gauges Mounted in Manifold
- Hitch Receiver on Rear of Truck
- Heated Enclosure With Full Length Aluminum Roll-Up Doors
- 375 CFM Ingersall Rand Air Compressor
- Six Air Coolers to Lower Discharge Air to Ambient Temperature
- Sandblast and Electro-Statically Paint to Customers Specifications
- Commissioning and Onsite Training of Maintenance Personnel and Operators to be done by Rush
Sales Representative (3 days Minimum) - Owners Manual Complete with Mechanical, Hydraulic, and Electrical Drawings will be Supplied
in CD Format at Time of Commissioning and Training