Specifications

  • Unit is Constructed on 6” Channel Frame with 5” Channel Crossmembers
  • ¼” Floor Plate
    Hose Storage Tubes Mounted in Frame to Store 40’ of Steam Hose

Burner Features:

  • Ray Burner Size 3-P Oilfired Burner With Full Proportioning
    4,200,000 BTU
  • Input
    Hydraulic Driven Internal Combustion and Atomizing Air Blower
  • Direct Fire Ignition
  • Low Water Flow Shut Down Switch
  • Low Combustion Air Shut Down Switch

Heat Exchanger:

  • 58 – 1 1/2” SA106 Grade B Seamless Tubing,
    The Heat Exchanger is constructed to ASME Section I Specifications and Stamped with the “S”
    Symbol.
  • The Heat Exchanger is registered with the National Board.
  • Data Reports will be Furnished.

Burner Chamber:

  • 3/16” Steel Plate Outer Walls
  • Two Layers of Ceramic Fiber Insulation Attached to the Walls Rated @
    1700 degrees Per Layer.
  • Insulated Burner Chamber
  • Top
    Fuel Storage Tank:
    300-Gallon Fuel Storage Tank – Constructed of 3/16” Steel Plate
    Tank Fully Baffled with 3/16” x 6” Plate
  • 3” Fill Neck with Ladder Access on Right Side
  • Shut-Off Valves and In-Line Filter Located on Driver’s Side for Easy Access and Maintenance.

Control Panel:

  • Water Tight Control Panel with Full Viewing Plexi-Glass Window
  • Fireye Flame Monitoring Burner Safety System
  • Watlow Series 93 Temperature Controller to Monitor Outlet Temperature
  • High Temperature Shutdown Switch
  • Nema 4 Stainless Steel “J” Type Thermocouple with Stainless Steel Thermo-Well
  • Main Power Switch With Indicator Light
  • Ignition Switch with Indicator Light
  • Work Light Switches with Indicator Lights
  • Control Panel Light Switch with Indicator Light
  • Coil Outlet Pressure Gauge
  • Hydraulic System Pressure Gauges
    All Controls and Valves Will be Labeled Appropriately

Water Feed Pump:

  • Cat Triplex Model 623 Boiler Feed Pump Rated @ 6 Gallons Per Minute
    @ 1200 PSI which Supplies Water to the Heat Exchanger
  • The pump is Self-Lubricating and Requires Minimal Maintenance
  • Coil Pressure Safety Switch to Shut Down Burner System

Manifold System:

  • Insulated 1 ½” SA 106 Grade B Seamless Tubing
  • Two High Pressure Block Valves on Inlet and Outlet Side of Heat Exchanger (Required by ASME Section I Code)
  • One High Pressure Check Valve on Inlet Side of Heat Exchanger (Required by ASME Code Section I)
  • One ASME Certified Steam/Water Separator
  • One Steam Trap with Automatic Purge Valve
  • One Steam Discharge Valve
  • One Steam Throttle Valve
  • One Compressed Air Valve
  • One Tank Return Valve
  • One ASME Certified Boiler Relief Valve (Set @ 200 PSI)
    Blow Down and Drain Ports
    Manifold Will Be Built to ASME Section I and Boiler Code Requirements

Hydraulic System:

  • 80 Gallon Hydraulic Reservoir with Cleanouts on each end
  • Level Indicator/Temperature Gauge Combination Mounted in Tank for Hydraulic Fluid Monitoring
  • Hydraulic Filters and Shut Off Valves Mounted on Passenger Side for Easy Access and Maintenance
  • Parker Hydraulic Pump
  • Parker Hydraulic Motor to Drive Feed Pump
  • Cross Series 40 Hydraulic Motor to Drive Burner Blower
  • Brand ¾” Flow Valves to Control Feed Pump Speed and Blower
  • Two Wire Hydraulic Hose on All Pressure Lines with Crimped Ends
  • One Wire Hydraulic Hose on All Return Lines with Crimped Ends
  • Muncie PTO Attached to Truck Transmission to Drive Hydraulic Pump

Water Storage Tank:

  • 535 Gallon Water Storage Tank
  • Tank is Constructed of ½” Polyethylene Material To Prevent Corrosion
  • Inline Strainer on Tank Suction to Prevent Trash from Getting into Feed Pump
  • 2” Fill Line with Brass Ball Valve
    12” Manway Opening on Top of Tank

Miscellaneous:

  • 1750 Watt Inverter to Supply 110 V.A.C. Power to Burner System
  • Three Large Toolboxes Mounted Around Unit
  • Four Work lights Mounted Around Unit for Night Operation
  • Epoxy Sealed Rubber Grommet Mounted LED Tail Lights and Clearance Lights
  • Sealed Wiring Harness for Lights
  • Back-up Temperature Gauges Mounted in Manifold
  • Hitch Receiver on Rear of Truck
  • Heated Enclosure With Full Length Aluminum Roll-Up Doors
  • 375 CFM Ingersall Rand Air Compressor
  • Six Air Coolers to Lower Discharge Air to Ambient Temperature
  • Sandblast and Electro-Statically Paint to Customers Specifications

    Commissioning and Training:

  • Commissioning and Onsite Training of Maintenance Personnel and Operators to be done by Rush
    Sales Representative (3 days Minimum)
  • Owners Manual Complete with Mechanical, Hydraulic, and Electrical Drawings will be Supplied
    in CD Format at Time of Commissioning and Training